Touch Screen PLC Automated Coil Feeder Capable of Accurate Feeding of 20 Mm Medicine Cap Diameter Parts in Manufacturing

Product Description:

The Coil Feeding Line is an advanced and highly efficient Metal Coil Feeding Line designed to meet the rigorous demands of modern manufacturing processes. Engineered for precision and speed, this Coil Feeding System seamlessly integrates into production lines to enhance productivity, reduce downtime, and ensure consistent material handling. With its robust construction and customizable features, this system is ideal for industries requiring precise coil feeding solutions, including automotive, electronics, appliance manufacturing, and metal fabrication.

At the heart of the Coil Feeding Line is a sophisticated control unit featuring a Touch Screen interface combined with PLC (Programmable Logic Controller) technology. This dual-controller setup offers intuitive operation, allowing operators to easily program, monitor, and adjust the feeding process in real-time. The touch screen interface provides clear visual feedback, simplifying complex control tasks and minimizing the learning curve for operators. Meanwhile, the PLC ensures reliable and precise control over feeding speed, positioning, and synchronization with other line components, making this Coil Feeding System highly adaptable to various production requirements.

One of the standout features of this Metal Coil Feeding Line is its impressive feeding speed range of 0 to 60 meters per minute. This wide range enables the system to accommodate both high-speed production environments and more delicate feeding operations where precision is paramount. The ability to finely tune the feeding speed ensures optimal material handling, reduces coil damage, and maximizes throughput. This versatility makes the Coil Feeding System suitable for processing a broad spectrum of coil materials, including steel, aluminum, copper, and other metal strips.

The system is designed to handle coils with a cap diameter of 13 mm, making it compatible with standard coil sizes commonly used in the industry. Additionally, for applications involving medicine caps or similar components, the Coil Feeding Line can accommodate a medicine cap diameter of 20 mm, showcasing its adaptability to specialized feeding tasks. This flexibility ensures that the system can be tailored to specific production needs, whether feeding thin metal strips or more substantial components.

Customization is a key strength of this Coil Feeding System. The overall dimensions of the feeding line are fully customizable based on the coil size and line configuration. This means that whether your production line requires a compact setup for limited space or a larger, more robust system for high-capacity operations, the Coil Feeding Line can be precisely engineered to fit your spatial and operational constraints. Customization options extend to the integration of additional modules, such as straighteners, leveling units, and tension control devices, further enhancing the system’s performance and compatibility with your existing equipment.

In addition to its technical capabilities, the Coil Feeding Line is built with durability and ease of maintenance in mind. High-quality materials and components ensure long service life and consistent performance under continuous operation. The modular design facilitates quick access to critical parts, reducing maintenance time and minimizing production interruptions. Furthermore, safety features are incorporated to protect operators and prevent equipment damage, complying with international safety standards.

Overall, the Coil Feeding System offers a comprehensive solution for businesses seeking to optimize their coil feeding processes. Its combination of advanced control technology, speed versatility, precise handling of various coil sizes, and customizable dimensions make it an indispensable asset in metal processing and manufacturing environments. Whether upgrading an existing production line or designing a new system from scratch, the Metal Coil Feeding Line delivers reliability, efficiency, and precision, helping manufacturers achieve higher productivity and improved product quality.

Features:

• Product Name: Coil Feeding Line
• Matched Equipment: Frequency Furnace
• Compatible Materials: Steel, Aluminum, Copper, Stainless Steel
• Coil Weight Capacity: 5 Ton
• Coil Thickness Range: 0.3mm - 6mm
• Medicine Cap Diameter: 20 mm
• Efficient Coil Feeding System designed for seamless operation
• Reliable Coil Feeding Equipment suitable for various coil materials
• Advanced Coil Material Feeding System ensuring precise feeding and handling

Technical Parameters:

Applications:

The Coil Feeding Line is an advanced Coil Material Feeding System designed to enhance production efficiency in various industrial settings. Equipped with a state-of-the-art controller featuring a Touch Screen interface combined with PLC technology, this system offers precise control and easy operation. The floor-mounted installation type ensures stability and ease of integration into existing production lines, making it suitable for large-scale manufacturing environments.

One of the primary application occasions for the Coil Feeding Line is in metal processing industries where high precision and reliability are paramount. The system’s 200 Ton pressure capacity allows it to handle heavy-duty metal coil feeding tasks seamlessly. This makes it ideal for automotive parts manufacturing, appliance production, and heavy machinery fabrication where consistent and accurate feeding of metal coils is critical.

The integration of high-quality servo motors from renowned brands such as Yaskawa or Mitsubishi enhances the performance of this Automated Coil Feeder. These servo motors provide smooth and precise motion control, ensuring the metal coils are fed accurately without causing material deformation or damage. This feature is particularly important in industries requiring high precision, such as electronics and medical device manufacturing, where even slight deviations can affect product quality.

In pharmaceutical packaging lines, the Coil Feeding Line can be adapted to handle specific requirements such as feeding metal coils used for medicine caps with a diameter of 20 mm. This capability highlights the system’s versatility and precision, enabling it to cater to specialized markets beyond traditional metalworking industries. The system’s automated functionality reduces manual labor and minimizes errors, thereby increasing overall productivity and consistency.

Overall, the Metal Coil Feeding Line is a versatile and reliable solution for a wide range of industrial applications. Whether in automotive, electronics, medical packaging, or heavy machinery industries, this advanced Coil Material Feeding System delivers exceptional performance. Its combination of a user-friendly Touch Screen + PLC controller, robust floor-mounted design, high-pressure capacity, and premium servo motors makes it the ideal choice for businesses seeking to optimize their coil feeding processes with an Automated Coil Feeder that guarantees precision and efficiency.

Customization:

Our Coil Feeding Line offers customizable product options to meet your specific production needs. You can choose between a Hydraulic Leveler or a Roll Leveler as the leveling method, ensuring optimal coil straightening based on your requirements. The system supports coil thickness ranging from 0.3mm to 6mm, allowing for versatile material handling.

Designed to work seamlessly with a Frequency Furnace, this Coil Feeding Equipment is optimized for high efficiency and precision. The cap diameter is standardized at 13 mm, and the cap making speed ranges from 500 to 800 caps per minute, delivering consistent output for your manufacturing process.

As an Automated Coil Feeder, this equipment integrates advanced automation features to streamline your coil feeding operations, reducing manual labor and increasing productivity. Whether you need a Hydraulic Leveler or Roll Leveler, our Automated Coil Feeder solutions are tailored to enhance your production line performance.

Support and Services:

Our Coil Feeding Line product is backed by comprehensive technical support and services to ensure optimal performance and longevity. We offer expert installation guidance, routine maintenance, and prompt troubleshooting assistance to minimize downtime and maximize efficiency. Our skilled technicians are available to provide on-site support, remote diagnostics, and customized training programs tailored to your operational needs. Additionally, we supply genuine spare parts and upgrade options to keep your Coil Feeding Line running at peak capability. Commitment to customer satisfaction and continuous improvement is at the core of our service philosophy.

Packing and Shipping:

Product Packaging and Shipping for Coil Feeding Line

The Coil Feeding Line is carefully packaged to ensure safe transportation and delivery. Each unit is securely wrapped with protective materials such as foam and plastic film to prevent damage during handling and transit. The components are then placed in sturdy wooden crates or reinforced steel frames, designed to withstand heavy loads and rough shipping conditions.

All packaging is clearly labeled with handling instructions and product details to facilitate smooth customs clearance and onsite installation. Additionally, moisture absorbers and anti-rust agents are included inside the packaging to protect the equipment from corrosion.

For shipping, the Coil Feeding Line is transported via sea freight, air freight, or land transportation depending on customer requirements and destination. We coordinate with reliable logistics partners to ensure timely delivery and provide tracking information throughout the shipping process.

Upon arrival, unpacking and inspection guidelines are provided to ensure the product is in perfect condition and ready for installation. Our team is also available for support with installation and commissioning if required.

FAQ:

Q1: What types of coils can the Coil Feeding Line handle?

A1: The Coil Feeding Line is designed to handle a wide range of coil types, including steel, aluminum, and copper coils with varying thicknesses and widths.

Q2: What is the maximum feeding speed of the Coil Feeding Line?

A2: The Coil Feeding Line can operate at a maximum feeding speed of up to 60 meters per minute, depending on the material and coil specifications.

Q3: How does the Coil Feeding Line ensure precise feeding and positioning?

A3: The system uses advanced servo motors and sensors to provide accurate control and positioning, ensuring consistent and precise feeding of material.

Q4: Is the Coil Feeding Line compatible with automated production systems?

A4: Yes, the Coil Feeding Line is fully compatible with automated production lines and can be integrated with various downstream processing equipment.

Q5: What safety features are included in the Coil Feeding Line?

A5: The Coil Feeding Line includes safety guards, emergency stop buttons, and overload protection to ensure operator safety during operation.